Black masterbatch is one of the most common additives used in plastic production. Let’s find out its advantages and applications right now!
Thanks to its outstanding properties and wide range of applications, black masterbatch is ranked the world’s second-largest consumed color masterbatch. Manufacturers usually use it to impart black color to their products. Besides its general purpose of providing black pigment, the black color masterbatch also obtains the technical competence to meet the requirements of the final items. Let’s scroll down to better understand this amazing additive!
1. What is Black Masterbatch?
Black masterbatch is a blend of black carbon pigment, virgin resin, and other additives. Depending on the specific functionality of the end products, the proportion of these ingredients will be adjusted. Generally, the concentration of carbon black in the black color masterbatch will be around 15-50%, making it suitable to be used as a black pigment in plastic items.
The material possesses many unique features, including:
- High jets
- Great dispersion
- UV protection
- Conductive electrostatic grades
- Extreme temperature and weather resistance
- Simple to process
- Safe food contact
2. What are the Benefits of Black Masterbatch?
The first and foremost benefit of black masterbatch is the great dispersion. It allows users to fasten the product coloring process since it contains the resin used in the end products; thus, the masterbatch disperses uniformly on the final item’s surface.
Manufacturers can easily combine the black color masterbatch with other additives to enhance the item’s functionality, such as abrasion and UV resistance. As a result, the final products can improve their overall mechanical properties.
In addition, in terms of coloring methods, color masterbatch is more affordable than Compound. Its simple technology simplifies the manufacturing process and allows manufacturers to produce their products in bulk.
3. Applications of Black Masterbatch
3.1. Automotive Industries
It’s the largest industry where the masterbatch is applied. The material is ideal to reduce weight and decrease the production cost of automotive items.
In general, the black color masterbatch is added to the engineering compounds to boast an appealing look of the final products. The Compound is usually tailor-made and used to produce exterior auto parts such as car body, tires, bumper, window sealing profiles, body side protection strips, and headlamp lenses.
In addition, the combination prevents the end products from degradation and extends their lifespan.
3.2. Packaging Films
One of the most popular applications of black masterbatch is packaging films, including shopping bags, trash bags, etc. Since it’s in granular form, it can disperse evenly on the surfaces of the final products. Plus, the formula can be adjusted to meet the manufacturer’s requirements.
3.3. Geomembrane Industry
Nowadays, many geomembrane manufacturers prefer to combine color masterbatches and virgin resin instead of using traditional pre-colored compounds. It plays an important role in optimizing the membrane’s UV and thermal resistance ability.
3.4. Pipes
You can see the black masterbatch is used in many extruded applications such as pipes, deck railings, fencing, tubings, etc. It not only gives the final items an appealing appearance but also creates a protective layer to protect the surfaces from deterioration due to the chemicals’ impact. Besides, it’s helpful in improving the products’ impact strength and wear resistance.
3.5. Fiber and Textiles
The material is applied to reduce the synthetic fiber’s negative characteristics.
3.6. Agriculture
The black color masterbatch is said to be useful for irrigation pipes and agricultural tarpaulins.
3.7. Electronic Applications
Mixers, blenders, and washing machines are some of the electronic applications requiring the black masterbatch.
3.8. Construction
Some of the main applications in this field include cables, wires, corrugated tubes, profiles and fittings, etc.
3.9. Applications From Recycling Black Masterbatch
Many plastic products are produced at low cost, thanks to some black masterbatches consisting of 100% recycled ingredients. This recycled carbon black is made from PE resin of the recycled stream and used tires. In this case, the final products can still achieve the best performance.
4. Abbey Vietnam – A Reliable Manufacturer of Black Masterbatch and More
If you’re looking for a material solution to enhance your final products’ aesthetics and performance, Abbey Vietnam can help you. We are the long-term cooperation of Abbey Masterbatch Ltd. UK and European Plastic Co. Vietnam with the mission to produce a wide range of choices of black masterbatch that are suitable for numerous applications.
With our solution, you can easily add it to the mixing process, achieve a colorful and eye-catching appearance for plastic products, and cover aesthetic requirements. As a result, you can save lots of time and afford, thus improving productivity.
Abbey always chooses reliable materials and applies the newest technology to the production lines to ensure a perfect product. Besides, we have seasoned technicians and the most pleasant sales consultants to bring you the best service. Abbey Vietnam is confident in satisfying the most complicated and strict process requirements from particle size, properties, additives, pigment loading, and other special inquiries.
Some superior features of our black masterbatch include:
- Various choices of particle size: From mass tone, tint, and undertone to reinforcement purposes as in 10 to 70 mµ
- Weather ability properties: Enhancing the properties of final plastic articles by making use of black masterbatch
- High-gloss, brightness, and shining: Assisting in the surface characteristics of final plastic articles.
- Plastic processing manufacturing purpose: Dust-free in producing and excellent dispersion
Our products are suitable for the following applications:
- Film: Our economical grade materials have high quality and multi-use purposes, allowing them to be used in thinning film, mulching, skiving, calendar rolls, lamination, co-extrusion, and other types of film forming.
- Injection molding: Our black masterbatch grades include the high color of carbon black and a wide range of pigment loading options. Therefore, they are ideal for injection molding processes requiring excellent dispersion, temperature stability, compatibility, and diluting capability.
- Pipe and profile: Our product meets the requirements of deep black high-gloss finish color, weather resistance, and other international standards of pipe and profile.
- Recycling: Carbon black masterbatch from Abbey Vietnam is recyclable. You can make it melt, extrude it to form pellets, and then use it in producing other products.